Pre- fabrication Save 20% of construction cost, Save 40% of the time


Builders all over India are increasingly turning to technology to offset the sharp rise in the cost of construction amid a slowdown in sales.

Some real estate developers / builders / promoters are investing in plants to manufacture pre-fabricated walls & ceilings while others are bringing in methods that not only double the pace of construction but also reduce the requirement of precious steel.

Innovations..!

The innovations come at a time when most developers have suffered a sharp slide in margins over the past few quarters.

Developers are finding different ways to reduce cost, says Mr. Sanjay Dutt, Executive Managing Director, South Asia at property advisory firm Cushman & Wakefield. The cost of inputs such as cement &  steel has risen by 35 to 40 per cent over the last 2 years and labour rates have more than doubled.


Save Construction Cost & Time...!

Margins are down by 50 per cent for us because of higher commodity prices &  slower house sales,” says R. K Arora, MD of Noida-based builder Supertech, which has invested Rs. 200 crore to set up a plant in neighbouring Greater Noida to produce standardised pre-fabricated walls & slabs.

Pre-fabrication is done in a controlled environment, so quality and finishing are better,” says Mr. Harleen Oberoi, Executive Director, project & construction management at construction services firm AECOM. “It also reduces the need for labour considerably.”

Pre-fabrication allows developers to save 15 to 20 per cent of construction cost &  as much as 40 per cent of the time.

Reduce use of steel & cement by 20%..!

If we can manage to finish on time, we will be able to maintain our margins,” says Mr. Shaishav Dharia, Head ( Strategy) at the Mumbai-based Lodha Group. The company is focusing on setting up a more reliable supply chain that would minimise delays. In its township project in the Mumbai suburb of Dombivali, the company has started using lightweight blocks, which are 15 to 20 per cent lighter & reduce the use of steel and cement by 10 to 20 per cent. “This is a straight 2 to  4% addition to our margins,” says Mr. Dharia.
L
ightweight blocks require 5 kg steel per square feet compared with 6 kg in the case of regular bricks, a saving of nearly Rs. 50 per square feet coupled with the reduction in the requirement &  costs of labour for installation.

Moreover, the supply of regular bricks is not reliable, especially in Maharashtra. Rising labour costs account for 35 to 40 per cent of a project today, as daily wages for an unskilled labourer have gone up to Rs. 200 from nearly Rs. 100 two years ago and Rs. 500 for a skilled labourer, up from Rs. 250.

Speed Up Construction..!

Lodha &  Supertech are building high rises in Mumbai &  Noida, where conventional building techniques would result in time & cost overruns.

To speed up construction, the 2 builders have invested in new shuttering technology that helps them complete a slab in a building in seveneight days, compared with almost a month required in the conventional method.

Shuttering is the mould used to set concrete in a building and this new variety is lighter and can be moved automatically from one floor to another, requiring 70 per cent less labour.



The cost of procuring the technology might be high initially, but it pays back by way of huge savings,” says Arora.

Bangalore-based Puravankara Projects is using foam based concrete for making its internal walls, which brings in efficiency &  requires less labour to be done, says the company’s chief Operating Officer,  Mr. Jack Bastian Nazareth.

“Value engineering at the beginning of a project increases the speed of construction,” says Mr. Jack Bastian Nazareth, adding that the company has been able to save up to Rs, 120 per square feet using this technology, which yields a better finish, reduces the need for plastering & can be finished with just one coat of paint.

Src: ET

Share:

No comments:

Post a Comment

Popular Posts

Blog Archive

Recent Posts

Featured Post

Coverton Insurance Broking - a one-stop solution for businesses and individuals seeking expert risk management

Coverton Insurance Broking Launches Comprehensive Insurance Broking Services to Simplify and Enhance Risk Management for Businesses and In...